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Meteor Piston > Machines > CTB-150  

Machines: CTB-150

Product

PISTON RINGS MACHINING 

Operations

Piston rings turning; Piston rings milling 

OperationsImage

 

MachineCode

CTB-150 

Title

OUTSIDE/INSIDE OVAL CAM TURNING AND GAP MILLING MACHINE 

Similar to

SIM / DIMACO 

MachineShortDescription

We re-design and revamp CONTECH original machines reconditioning completely all the mechanical, fluidic, electric/electronic groups of the original machines except for the copying system based on classic cam copying system and the machine base.
As a result, we give birth to completely new systems.

MachineDescription

The main improvements affect in particular:
• The old gear box driving system (spindle rotating system) has  been replaced by a brushless direct driving system.
• Turn/milling work feeding both driven by digital servosystems motors and brushless engines.
• Oval turning tools set-up system has been simplified and automated: manual tools positioning are under encoder control; inside turning tools positioning set-up is run by a remote control reducing this operation to a very short time.
• Cam copying system has been improved in order to get a simplified and faster cam feeder positioning; beside cam copying rate is under encoder control
• Milling/cutting system can be easily positioned thanks to parametric control of all data:
• cutting speed
• cutting angle
• cutting feed
• cutting stroke
• cutting depth
• All the system is controlled by a CNC with an integrated touch screen panel displaying and saving all machining parameters for every piston ring processed by the machine. Easy and quick recall of saved parameters.
Cam shapes for milling cutout (tf%) from 10% up to 22%

OtherEquipments

 

Optionals

 

ControlUnit

CNC 

PowerVoltage

3x400 Vca 50 Hz 

MaxInstalledPower

20 Kw 

HydraulicPackPower

1,5 Kw 

HydraulicMaxPressure

50 bar 

HydraulicCapacity

100 lt 

HydraulicSupply

10 lt/min 

PneumaticSystem

Yes 

CompressedAirPressure

~ 5 bar 

CompressedAirSupply

~ 10 lt/sec 

MachinePainting

STD Painting: GREEN RAL 6011 - or according to customer demand 

MachineDimensions

L 2100 x W 1300 x H 2400  mm 

MachineWeight

 

ElectriCabinetDimensions

L 815 x W 830 x H 2100  mm 

OtherEquipmentsDimensions

 

FloorAreaDimensions

L 2800 x W 2300 mm 

OtherSpecifications

Emulsive Oil/Coolant System Power: 0.75 Kw
Emulsive Oil/Coolant System Supply: 12 lt/min
Emulsive Oil/Coolant System Max pressure: 8 bar
 
Turning Spindle motor power: 7,5 Kw
Turning Spindle Speed: max 350 rpm
Turning Spindle feeding: 70 mm/min
 
Milling Cutters motor power: 2 x 1,5 Kw
Milling Cutters Speed: max 70 mt/min
Milling Cutters feeding: max 0.25 mm/round
 

Picture

 

Video

 

RingMinMaxDiam

38-150 mm 

RingsMaxMinHeight

 

RingRadialThicknessMinMax

 

RingsMaterials

 

Reconditioning

Please kindly take note that, at the moment, we have available one basic machine that could be re-designed  for the set up of a re-conditioned system. 
Attachments
Created at 2/12/2013 12:20 PM  by webmaster 
Last modified at 3/20/2013 10:44 AM  by webmaster 

METEOR PISTON s.r.l. Via Monte Amiata, 9/11 - 20021 BARANZATE (MI) - Italy Tel. +39.02.356.16.34 Fax +39.02.356.08.02 Mail: info@meteorpiston.com